Introduction to DC1090A

The DC1090A is a medium-sized double-column CNC milling machine equipped with a BT40 spindle. This machine has gained significant attention in the mold processing and product engraving industries due to its high precision, stability, and remarkable efficiency. Let's delve into its technical parameters and how it performs in real-world applications.

Technical Parameters

The DC1090A comes with a range of impressive technical specifications. The BT40 spindle offers a maximum speed of 8000 RPM, which enables high-speed machining operations. The X, Y, and Z axes have a travel distance of 1000mm, 900mm, and 600mm respectively, providing a large working area for various mold sizes. The positioning accuracy of the machine is within ±0.005mm, and the repeat positioning accuracy is ±0.003mm, ensuring precise and consistent machining results.

Industry Application Scenarios

In the mold processing industry, the DC1090A can handle a wide variety of materials, including steel, aluminum, and plastic. It is suitable for manufacturing injection molds, die-casting molds, and stamping molds. In product engraving, it can create detailed and intricate patterns on surfaces such as wood, acrylic, and metal. The machine's versatility allows it to adapt to different customer requirements and production needs.

Customer Use Feedback and Actual Benefit Analysis

To illustrate the performance of the DC1090A, let's look at a real customer case. A mold manufacturing company in Germany was facing challenges with low processing efficiency and poor precision in their existing machines. Their previous equipment had a processing cycle time of about 8 hours for a medium-sized mold, and the reject rate was around 10% due to inaccurate machining.

After replacing their old machines with the DC1090A, the company experienced significant improvements. The processing cycle time for the same medium-sized mold was reduced to 5 hours, representing a 37.5% increase in efficiency. The reject rate dropped to less than 2%, thanks to the high precision and stability of the DC1090A. This not only saved the company on material costs but also increased their production capacity.

Another customer in the product engraving industry used the DC1090A to engrave complex patterns on metal products. They found that the machine could achieve a surface roughness of Ra 0.8μm, which was much better than their previous equipment. The detailed and precise engraving results improved the quality of their products and enhanced their competitiveness in the market.

Stability, Precision, and Spindle Capability

The stability of the DC1090A is one of its key advantages. The double-column structure provides a solid foundation, reducing vibration during machining and ensuring smooth operation. The spindle has a high torque output, which allows it to handle heavy cutting loads without compromising on precision. The advanced control system of the machine also contributes to its stability, enabling real-time monitoring and adjustment of machining parameters.

The precision of the DC1090A is achieved through a combination of high-quality components and advanced manufacturing processes. The linear guides and ball screws on the axes ensure accurate movement, and the high-resolution encoders provide precise position feedback. The machine's software also has functions such as error compensation, further improving the machining accuracy.

Adaptability and Competitiveness in the Current Industry Trend

In today's manufacturing industry, there is a growing demand for high-precision and high-efficiency machining solutions. The DC1090A meets these requirements with its excellent performance in terms of precision, efficiency, and stability. Compared to other similar machines in the market, the DC1090A offers a better cost-performance ratio. Its advanced technology and reliable quality make it a competitive choice for businesses looking to upgrade their production equipment.

If you are in the mold processing or product engraving industry and are looking for a machine that can enhance your efficiency, ensure precise machining, and provide stable and reliable performance, the DC1090A is definitely worth considering. Click here to learn more about how the DC1090A can transform your production process.