The DC1090A, a medium-sized double-column CNC milling machine equipped with a BT40 spindle, is specifically engineered for product engraving and mold processing. This machine combines advanced technology with robust construction to deliver outstanding performance in the most demanding industrial applications.
When compared to traditional vertical machining centers, the DC1090A offers several significant advantages. Firstly, in terms of stability, the double-column structure of the DC1090A provides a more rigid foundation, reducing vibration during high-speed machining. Tests have shown that it can maintain a vibration amplitude of less than 0.05 mm, ensuring high-precision processing. Secondly, the BT40 spindle of the DC1090A has a maximum speed of 12,000 RPM, which is 20% higher than that of many traditional vertical machining centers. This allows for faster material removal rates and shorter processing times.
Features | DC1090A CNC Milling Machine | Traditional Vertical Machining Center |
---|---|---|
Stability (Vibration Amplitude) | < 0.05 mm | > 0.1 mm |
Spindle Speed | Max. 12,000 RPM | Max. 10,000 RPM |
Material Removal Rate | Up to 200 cm³/min | Up to 150 cm³/min |
One of our customers, a leading automotive parts manufacturer, has been using the DC1090A for product engraving and mold processing. They reported that after implementing the DC1090A in their production line, the production efficiency increased by 30%, and the scrap rate decreased from 5% to 1%. Another customer in the consumer electronics industry used the DC1090A for precise mold making. They were able to achieve a surface finish roughness of Ra 0.8 µm, which met the high - end market requirements.
The DC1090A uses advanced servo control technology to ensure precise movement of the spindle and worktable. The control system can adjust the feed rate and spindle speed in real - time according to the material and processing requirements. Additionally, the machine is equipped with an automatic tool changer, which can change tools within 3 seconds, significantly improving the processing efficiency.
Customers have consistently praised the DC1090A for its reliability and ease of use. One customer said, "The DC1090A has become an indispensable part of our production line. Its high precision and stability have helped us improve our product quality and gain a competitive edge in the market." Another customer mentioned, "The after - sales service provided by the manufacturer is excellent. Whenever we encounter a problem, their technical support team can quickly provide solutions."
To ensure the long - term performance of the DC1090A, it is recommended to use high - quality cutting tools and lubricants. Regularly clean the machine to prevent the accumulation of chips and dust. The spindle should be inspected and maintained every 500 hours of operation. For example, check the bearing clearance and lubrication status.
The DC1090A CNC Milling Machine with BT40 Spindle is your key to high - precision, high - efficiency product engraving and mold processing. Don't miss out on this opportunity to enhance your manufacturing capabilities. Contact us today to learn more about the DC1090A and take the first step towards revolutionizing your production line!