In the graphite processing industry, machine tools often face challenges from graphite dust and metal chips. These contaminants can not only damage the machine tools but also significantly affect the quality of the products being processed. Let's explore how the Dry Vacuum Graphite Machining Center DC6060G addresses these issues and enhances product quality.
Graphite dust and metal chips are common by - products in graphite processing. They can infiltrate into the internal components of machine tools, causing wear and tear, and reducing the accuracy and lifespan of the equipment. Moreover, if these contaminants are not properly managed, they can adhere to the processed products, leading to surface defects and a decline in product quality.
The DC6060G is equipped with a full - sealed cover design. This design effectively prevents graphite dust and metal chips from entering the internal parts of the machine. According to actual production data, in a factory that used traditional open - type machine tools, the equipment failure rate due to dust and chip invasion was as high as 15%. After switching to the DC6060G with a full - sealed cover, the failure rate dropped to less than 3%.
The reduction in equipment failure means less downtime for maintenance and repair. As a result, the production efficiency has been significantly improved. For example, a customer reported that after using the DC6060G, the monthly production volume increased by 20% compared to the previous equipment.
The dust collection device of the DC6060G plays a crucial role in ensuring product quality. Through actual tests, it can effectively collect more than 98% of the graphite dust generated during the processing. This not only keeps the working environment clean but also reduces the probability of dust adhering to the products.
One customer feedback stated that before using the DC6060G, the product rejection rate due to surface dust was about 8%. After using the DC6060G with an efficient dust collection device, the rejection rate dropped to less than 1%, greatly improving the overall product quality.
| Product | Sealing Performance | Dust Collection Efficiency | Equipment Failure Rate |
|---|---|---|---|
| DC6060G | Excellent, full - sealed cover | More than 98% | Less than 3% |
| Similar Product A | Ordinary, partial sealing | About 90% | About 8% |
From the comparison table, it is clear that the DC6060G has significant advantages in terms of sealing performance, dust collection efficiency, and equipment failure rate.
A well - known graphite processing company started using the DC6060G last year. Before that, they were struggling with low product quality and high production costs due to equipment failures and dust - related issues. After the installation of the DC6060G, they witnessed a remarkable transformation.
The product quality improved significantly, and their products won more orders in the market. At the same time, the production efficiency increased, and the production cost was reduced by about 15% due to less equipment maintenance and lower rejection rates.
If you are also looking for a high - performance graphite machining center to improve your product quality and production efficiency, don't miss the DC6060G. Contact us for more information or apply for a free trial today!
